Process Simulation Jobs

Robotic Simulation

SACHA Engineering•

Remote

•Full-time

Job Summary We are seeking a skilled Robotic Simulation professional to join our Manufacturing team. This role will focus on the simulation and optimization of robotic processes within our manufacturing environment. The ideal candidate will possess a strong understanding of robotic principles, simulation techniques, and manufacturing processes. Key Responsibilities This role will be responsible for a range of tasks related to robotic simulation, including the creation of simulation reports, program generation and optimization, and ensuring robot safety. The role will also require independent work and coordination with cross-functional teams to finalize layouts and validate tooling. Required Skills & Qualifications BIW Simulation : Demonstrated proficiency in simulating Body-in-White (BIW) processes using simulation software. BIW Manufacturing Processes : A thorough understanding of BIW manufacturing processes and their impact on robotic operations. Cell Building : Experience in the design and simulation of robotic workcells. Tool Validation : Ability to validate tooling designs through simulation to ensure optimal robotic performance. Robot Reachability : Expertise in analyzing robot reachability to ensure efficient and effective robotic operations. Robot Accessibility Analysis : Ability to perform accessibility analysis to identify and mitigate potential limitations in robotic workspace. Collision-Free Robotic Operations : Ability to design and simulate collision-free robotic operations. Cycle-Time Creation : Experience in creating accurate and efficient cycle times for robotic processes. Cycle-Time Optimization : Ability to optimize cycle times through simulation and process adjustments. Layout Finalization : Experience in finalizing layouts to ensure optimal robotic performance and safety. Robot Safety Concepts : A strong understanding of robot safety concepts and their application in manufacturing environments. Robot Safety Devices : Familiarity with various robot safety devices and their implementation. OLP : Experience with OLP (Offline Programming) software. Program Generation : Ability to generate robotic programs based on simulation results. Program Optimization : Ability to optimize robotic programs for efficiency and performance. Simulation Reports : Ability to create comprehensive and informative simulation reports. Documentation : Strong documentation skills to clearly communicate simulation results and findings. Independent Work : Ability to work independently and manage time effectively. Coordination with Cross-Functional Teams : Excellent communication and collaboration skills to work effectively with cross-functional teams. Analytical Skills : Strong analytical skills to interpret simulation data and identify areas for improvement. Problem-Solving Skills : Proven problem-solving skills to address challenges and implement solutions. Communication Skills : Excellent written and verbal communication skills to effectively communicate with stakeholders. Experience Required: The ideal candidate will have 2 - 6 years of experience in a related field. This level of experience indicates a level of proficiency and the ability to work with minimal supervision. What We Offer Salary:

process simulation

SACHA Engineering•

Pune

•full time

Job Summary We are seeking a skilled and motivated Process Simulation professional to join our team in Pune. This role will focus on leveraging simulation tools and techniques to optimize automotive manufacturing processes. The ideal candidate will possess a strong understanding of automotive manufacturing and a proven ability to apply simulation methodologies to solve complex engineering challenges. Key Responsibilities The primary responsibility of this role is to perform and interpret Process Simulation to improve manufacturing efficiency and quality. This includes developing and executing simulation models, analyzing results, and providing recommendations for process improvements. The role will also involve collaboration with cross-functional teams to ensure the successful implementation of simulation-driven solutions. Required Skills & Qualifications Process Simulation: Demonstrated proficiency in performing Process Simulation to analyze and optimize manufacturing processes. This includes the ability to develop and validate simulation models, interpret results, and generate actionable insights. BIW Simulation: Experience with BIW Simulation is highly desirable, demonstrating an understanding of Body-in-White manufacturing processes and their simulation. Delmia: Strong working knowledge of Delmia , a leading Process Simulation software, including its capabilities for process planning, simulation, and optimization. Process Simulate: Expertise in using Process Simulate for simulating and analyzing manufacturing processes, including assembly, welding, and other production operations. Process Designer: Ability to utilize Process Designer tools to create and modify manufacturing process flows within simulation environments. Concepts: A solid understanding of manufacturing Concepts , including lean manufacturing principles, process flow analysis, and root cause problem solving. 3D Detailing: Experience with 3D Detailing software and techniques for creating and manipulating 3D models of manufacturing equipment and components. 2D Detailing: Proficiency in 2D Detailing , including the creation and interpretation of engineering drawings. Engineering Drawings: Ability to read and interpret complex Engineering Drawings to understand manufacturing requirements and constraints. Automotive Manufacturing Processes: A comprehensive understanding of Automotive Manufacturing Processes , including stamping, welding, assembly, and painting. Experience Required: We are seeking candidates with 2 - 6 years of relevant experience in process simulation or a related field. This level of experience indicates a solid foundation in simulation methodologies and the ability to work independently on complex projects. A Bachelor's degree in Mechanical Engineering, Industrial Engineering, or a related field is expected. What We Offer Salary:

CAE Analyst

RLE India Private Limited•

Chennai

•Full-time

CAE Analyst Job Description Job Summary We are seeking a skilled and experienced CAE Analyst to join our team in Chennai. This role is crucial for supporting our Automotive / Mechanical Engineering initiatives, ensuring the quality and durability of our components and systems. Key Responsibilities The CAE Analyst will be responsible for performing a wide range of CAE simulations and analyses to support product development and validation. This includes, but is not limited to, conducting structural analysis , stress analysis , and fatigue life prediction . The role will also involve root cause analysis and failure analysis to identify and resolve potential issues. The analyst will work closely with design and validation teams to ensure that designs meet performance and durability requirements. Required Skills & Qualifications The ideal candidate will possess a strong foundation in Mechanical Engineering and a proven ability to apply CAE principles to solve real-world engineering problems. A B.E / B.Tech / M.E / M.Tech degree is required. Non-linear FE analysis: Proficiency in performing advanced finite element analyses, including non-linear simulations to accurately predict component behavior under complex loading conditions. Abaqus: Demonstrated experience using Abaqus for conducting FE simulations. FE model building: Ability to create accurate and efficient FE models representing complex geometries and boundary conditions. Meshing: Expertise in generating high-quality meshes using industry-standard tools. HyperMesh: Experience utilizing HyperMesh for efficient mesh generation and model preparation. ANSA: Familiarity with ANSA for pre- and post-processing of FE models. Fatigue life prediction: Ability to perform fatigue life prediction using established methodologies and software. FEMFAT: Experience with FEMFAT for fatigue analysis and damage assessment. Structural analysis: A strong understanding of structural analysis principles and their application to automotive components. Stress analysis: Ability to perform detailed stress analysis to identify areas of high stress concentration and potential failure. Material modeling: Knowledge of material modeling techniques and their impact on simulation results. Contact definitions: Ability to accurately define and implement contact definitions in FE models. Reliability assessments: Experience in performing reliability assessments to evaluate the long-term performance of components. Durability assessments: Ability to conduct durability assessments to ensure components can withstand expected usage conditions. Root cause analysis: Proven ability to perform root cause analysis to identify the underlying causes of failures. Failure analysis: Experience in conducting failure analysis to determine the mechanisms of failure. Automotive engineering: A solid understanding of Automotive engineering principles and practices. Quality processes: Familiarity with quality processes and their application to product development. Robust design methodologies: Knowledge of robust design methodologies to create designs that are insensitive to variations in manufacturing and operating conditions. Manufacturing best practices: Understanding of manufacturing best practices and their impact on component performance. Transmission & driveline systems: Familiarity with Transmission & driveline systems and their components. Gears, Shafts, Clutches, Differentials, Propshafts, Half-shafts, Bearings: Knowledge of the design and analysis of these key components. HyperWorks: Experience with HyperWorks for CAE simulation and analysis. Fatigue life/Damage assessment: Ability to perform fatigue life/Damage assessment to predict component lifespan. Boundary conditions: Ability to accurately define and apply appropriate boundary conditions in FE models. Dynamic loading scenarios: Experience in simulating dynamic loading scenarios to evaluate component response to transient loads. Gear strength: Ability to assess gear strength and durability. Shaft durability: Ability to assess shaft durability under various loading conditions. Road load data: Experience in utilizing road load data for simulation. Simulation load cases: Ability to develop and apply appropriate simulation load cases . Physical test data: Ability to correlate simulation results with physical test data . Refine models: Ability to refine models based on simulation results and experimental data. Material properties: Understanding of material properties and their impact on simulation results. Manufacturing processes: Familiarity with manufacturing processes such as Forging, Casting, and Heat treatment . Component durability: Ability to assess component durability under various operating conditions. CAE simulation tools: Proficiency in using various CAE simulation tools . Customer usage profiles: Ability to incorporate customer usage profiles into simulation models. Duty cycles: Ability to define and apply appropriate duty cycles in simulations. Design robustness: Ability to assess and improve design robustness . DFMEA: Familiarity with DFMEA (Design Failure Mode and Effects Analysis). DVP&R: Understanding of DVP&R (Design Verification Plan and Release). Experience Required: The role requires 4 - 9 years of relevant experience in CAE analysis, preferably within the Automotive or Mechanical Engineering industry. Candidates with a strong track record of solving complex engineering problems and delivering high-quality results are highly encouraged to apply. What We Offer Salary: ₹10 LPA - ₹12 LPA

Chassis Design Release Engineer / Tire specialist

RLE India Private Limited•

Chennai

•full time

Job Summary We are seeking a highly skilled and experienced Chassis Design Release Engineer with a specialization in tire technology to join our team. This role will be responsible for overseeing the release and validation of chassis components, with a particular focus on tire design, development, and testing. The ideal candidate will possess a strong analytical background and a proven ability to solve complex engineering problems within the automotive industry. Key Responsibilities This role will involve a range of responsibilities related to chassis design release and tire expertise, including: Overseeing the release of chassis components, ensuring adherence to quality standards and engineering best practices. Providing specialized expertise in tire design, development, and testing, contributing to the overall performance and safety of our vehicles. Conducting thorough Root Cause Analysis to identify and resolve issues related to chassis components and tire performance. Leading DFMEA (Design Failure Mode and Effects Analysis) and PFMEA (Process Failure Mode and Effects Analysis) activities to proactively identify and mitigate potential risks. Developing and implementing robust Control Plans to ensure consistent quality and performance throughout the manufacturing process. Managing PPAP (Production Part Approval Process) submissions, ensuring that all requirements are met before production release. Required Skills & Qualifications To be successful in this role, candidates must possess the following skills and qualifications: Educational Background: A Bachelor’s/ Master’s Degree in Engineering, specifically in Mechanical or Automobile Engineering. Experience: A minimum of 6 - 8 years of experience in a related engineering role within the automotive industry, demonstrating a strong understanding of chassis design and release processes. This level of experience indicates a seasoned professional capable of independent work and mentorship. Analytical Skills: Demonstrated ability to analyze complex data and draw meaningful conclusions, supporting data-driven decision-making. Problem-Solving Skills: Proven ability to identify, analyze, and resolve engineering problems effectively and efficiently. Communication Skills: Excellent written and verbal communication skills, with the ability to clearly and concisely communicate technical information to both technical and non-technical audiences. Tire Expertise: Deep understanding of Tire Design , Tire Development , and Tire Testing methodologies. Industry Standards: Familiarity with industry standards and regulations, including ETRTO , T&RA , and SAE . Tire Process Knowledge: Comprehensive knowledge of the Tire Building Process and Wheel Development Process . Engineering Methodologies: Proficiency in DFSS (Design for Six Sigma), Shainin , and DOE (Design of Experiments). Software Proficiency: Strong working knowledge of UG/NX , Catia V5 , and PLM (Product Lifecycle Management) systems, including Team Center . Performance Analysis: Expertise in Fatigue , NVH (Noise, Vibration, and Harshness), and Handling characteristics. Material Science: Understanding of Stiffness and material properties related to vehicle performance. Manufacturing Process: Familiarity with Vehicle Assembly Process , Casting , Sheet Metal , and Forging processes. Simulation: Experience with Simulation tools for analyzing vehicle performance. Vehicle Dynamics: Solid understanding of Vehicle Dynamics principles. Quality Assurance: Knowledge of PPA (Product and Process Audit) methodologies. What We Offer Salary:

Core team Engineer – CLOSURE

RLE India Private Limited•

Chennai

•full time

Job Summary We are seeking a skilled and experienced Core Team Engineer to join our team in Chennai. This role will focus on the design, development, and validation of closure systems for our automotive products. The ideal candidate will possess a strong understanding of mechanical engineering principles, design methodologies, and manufacturing processes. Key Responsibilities The Core Team Engineer will be responsible for a range of tasks related to closure systems, including design, analysis, validation, and continuous improvement. This role requires a proactive approach to problem-solving and a commitment to delivering high-quality results within a fast-paced environment. Required Skills & Qualifications Education: A Bachelor of Engineering (B.E.) / Bachelor of Technology (B. Tech.) / Master of Engineering (M. E) / Master of Technology (M. Tech.) degree in Mechanical or Automotive Engineering is required. Experience: 6-9 years of experience in automotive engineering, specifically related to closure systems, is expected. This level of experience indicates a proven ability to independently manage complex engineering tasks and contribute to team goals. Analytical Skills: Demonstrated ability to analyze complex engineering problems and develop effective solutions. This includes the ability to interpret data, identify trends, and draw logical conclusions. Problem-Solving Skills: A systematic and resourceful approach to problem-solving, with the ability to identify root causes and implement corrective actions. Communication Skills: Excellent written and verbal communication skills, with the ability to effectively communicate technical information to both technical and non-technical audiences. Closure Parts Design: Expertise in the design of closure parts, ensuring functionality, manufacturability, and compliance with industry standards. Closure Systems Design: Comprehensive knowledge of closure systems design, including mechanisms, sealing technologies, and integration with vehicle systems. Product Life Cycle Management: Familiarity with Product Life Cycle Management principles and practices, ensuring efficient management of product data and processes. Manufacturing Knowledge: A strong understanding of manufacturing processes, including die process and die tryouts, to ensure designs are feasible for production. MIS: Proficiency in MIS (Management Information Systems) for data analysis and reporting. QFS, QUI, TGW: Experience with QFS , QUI , and TGW tools and methodologies. DFMEA: Expertise in DFMEA (Design Failure Mode and Effects Analysis) to identify and mitigate potential design risks. CAD: Proficiency in CAD (Computer-Aided Design) software, including UG-Nx and CATIA . DVPR: Knowledge of DVPR (Design Verification Plan and Report) processes and requirements. Die Process: Understanding of Die Process principles and their impact on part quality and manufacturability. Die Tryouts: Experience with Die Tryouts to validate tooling and production processes. Weight Optimization: Ability to apply Weight Optimization techniques to minimize part weight without compromising performance or functionality. Cost Optimization: Experience in Cost Optimization strategies to reduce manufacturing costs while maintaining quality. Sheet Metal Design: Expertise in Sheet Metal Design principles and practices. Formability: Understanding of Formability considerations in sheet metal design. Mechanism: Strong understanding of mechanical Mechanism principles. Sealing: Knowledge of Sealing technologies and their application in closure systems. CDL Analysis: Ability to perform CDL (Crash Duration Limit) analysis to ensure safety performance. Kinematic Simulation: Proficiency in Kinematic Simulation to validate system functionality and performance. GD&T: Expertise in GD&T (Geometric Dimensioning and Tolerancing) principles. Benchmarking: Ability to conduct Benchmarking studies to identify best practices and competitive advantages. Tear Down Activities: Experience in Tear Down Activities to analyze competitor products and identify design insights. Regulatory Requirements: Knowledge of relevant Regulatory Requirements for automotive closure systems. Teamcenter: Experience with Teamcenter for product data management. What We Offer Salary:

Core Team Engineer – CLOSURE

RLE India Private Limited•

Chennai

•full time

Job Summary We are seeking a highly skilled and experienced Core Team Engineer – CLOSURE to join our team in CHENNAI. This role is critical to ensuring the quality and manufacturability of our automotive components. The ideal candidate will possess a strong analytical background, a proven problem-solving approach, and a deep understanding of automotive engineering principles. Key Responsibilities This role will be responsible for a range of tasks related to the design, development, and validation of closure systems. Responsibilities will include, but are not limited to, applying engineering principles to resolve design and manufacturing challenges, conducting thorough analyses to optimize component performance, and collaborating effectively with cross-functional teams to ensure seamless integration of components into the final product. Required Skills & Qualifications Education: B.E. / B. Tech. / M. E / M. Tech – Mechanical / Automotive engineering. This demonstrates a strong foundation in mechanical and automotive engineering principles. Experience: 15 - 20 years of experience in a related engineering role within the automotive industry. This level of experience indicates a seasoned professional capable of independent work and leadership. Analytical Skill: Demonstrated ability to analyze complex engineering problems and develop effective solutions. This includes the ability to interpret data, identify trends, and draw logical conclusions. Problem-Solving Approach: A systematic and methodical approach to problem-solving, with a focus on root cause analysis and sustainable solutions. Design for Manufacturing: Expertise in applying design for manufacturing (DFM) principles to ensure components are designed for efficient and cost-effective production. CAD Proficiency: Strong proficiency in CAD software, including UG-Nx and CATIA , for creating and modifying 3D models and engineering drawings. DFMEA & DVPR: Experience with DFMEA (Design Failure Mode and Effects Analysis) and DVPR (Design Verification and Production Readiness) processes to identify and mitigate potential risks. DMU Analysis: Ability to perform DMU Analysis (Digital Mock-Up Analysis) to evaluate component fit, assembly, and functionality. Functional Science Knowledge: A solid understanding of functional science principles and their application to automotive closure systems. Die Process & Die Tryouts: Knowledge of Die processes and experience with Die tryouts to ensure proper tooling and manufacturing techniques. Weight Optimization: Ability to apply techniques for Weight optimization to reduce component weight without compromising performance or structural integrity. Cost Optimization: Experience in identifying and implementing Cost optimization strategies to reduce manufacturing costs. Spot Welding Requirements & Sheet Metal Design Aspects: A thorough understanding of Spot Welding requirements and Sheet Metal design aspects. Formability: Knowledge of Formability principles and their application to sheet metal design. Mechanism & Sealing CDL Analysis: Understanding of Mechanism design and Sealing CDL analysis. Kinematic Simulation: Ability to perform Kinematic Simulation to analyze the motion and behavior of mechanical systems. GD&T: Proficiency in GD&T (Geometric Dimensioning and Tolerancing) to ensure accurate and consistent component manufacturing. Sheet Materials & Sheet Metal Welding Process: Knowledge of Sheet Materials and the Sheet Metal Welding Process . Benchmarking & Tear Down Activities: Experience with Benchmarking and Tear Down activities to analyze competitor products and identify best practices. Regulatory Requirements: Familiarity with relevant Regulatory Requirements for automotive components. Team Player: Demonstrated ability to work effectively as part of a team, collaborating with colleagues to achieve common goals. Communication Skills: Excellent Communication Skills , both written and verbal, to effectively communicate technical information to a variety of audiences. Presentation Skills: Ability to deliver clear and concise Presentation Skills to communicate technical findings and recommendations. Interpersonal Skills: Strong Interpersonal Skills to build and maintain positive working relationships with colleagues and stakeholders. Strategic Thinking & Planning: Ability to engage in Strategic Thinking and Planning to anticipate future challenges and opportunities. Problem Solving: Strong Problem Solving skills to identify and resolve complex engineering issues. Teamcenter: Experience with Teamcenter for product data management. What We Offer Salary: The compensation package for this role is commensurate with experience and qualifications.

Core team Engineer – CLOSURE

RLE India Private Limited•

Pune

•full time

Job Summary We are seeking a highly motivated and experienced Core Team Engineer to join our team. This role will be based onsite and will contribute to the design and development of closure systems within the automotive/manufacturing industry. Key Responsibilities The Core Team Engineer will be responsible for a range of tasks related to closure parts design, manufacturing, and quality assurance. This includes design optimization, problem-solving, and ensuring adherence to regulatory requirements. Required Skills & Qualifications Education: A B.E. / B. Tech. / M. E / M. Tech degree in Mechanical / Automotive engineering is required. Analytical Skills: Demonstrated ability to analyze complex problems and develop effective solutions. Problem-Solving Skills: Proven ability to identify, analyze, and resolve technical issues related to closure systems. Communication Skills: Excellent written and verbal communication skills to effectively collaborate with cross-functional teams. Closure Parts Design: Expertise in the design and development of closure parts, ensuring functionality, durability, and manufacturability. Closure Systems Design: Comprehensive understanding of closure systems design principles, including mechanisms, sealing, and kinematics. Product Life Cycle Management: Familiarity with Product Life Cycle Management principles and their application to automotive components. Manufacturing Knowledge: Solid understanding of manufacturing processes, including Die Process , Spot Welding , and Sheet Metal Design . MIS: Experience with MIS (Management Information Systems) for data analysis and reporting. QFS, QUI, TGW: Proficiency in utilizing QFS , QUI , and TGW for quality assurance and process control. Functional Science Knowledge: Strong foundation in Functional Science principles for understanding and optimizing system performance. DMU Analysis: Ability to perform DMU Analysis (Digital Mock-up) to identify and resolve design issues. DVPR: Knowledge of DVPR (Design Verification Plan and Report) processes and requirements. DFMEA: Experience with DFMEA (Design Failure Mode and Effects Analysis) for risk assessment and mitigation. Design for Manufacturing: Expertise in Design for Manufacturing principles to ensure efficient and cost-effective production. Weight Optimization: Ability to apply Weight Optimization techniques to minimize component weight without compromising performance. Cost Optimization: Experience in Cost Optimization strategies to reduce manufacturing costs. Sheet Metal Design Aspects: Thorough understanding of Sheet Metal Design principles and best practices. Formability: Knowledge of Formability considerations in sheet metal design. Mechanism: Strong understanding of mechanical Mechanism principles. Sealing: Expertise in Sealing technologies and their application to automotive closure systems. CDL Analysis: Ability to perform CDL Analysis (Crash Duration Limit) to ensure safety performance. Kinematic Simulation: Proficiency in Kinematic Simulation tools for analyzing system motion and performance. GD&T: Knowledge of GD&T (Geometric Dimensioning and Tolerancing) principles. Sheet Materials: Familiarity with various Sheet Materials and their properties. Sheet Metal Welding Process: Understanding of Sheet Metal Welding Process . Benchmarking: Ability to conduct Benchmarking studies to identify best practices and competitive advantages. Tear Down Activities: Experience in performing Tear Down Activities to analyze competitor products. Regulatory Requirements: Knowledge of relevant Regulatory Requirements for automotive components. Teamcenter: Proficiency in using Teamcenter for data management and collaboration. Costing: Ability to perform Costing analysis for component design and manufacturing. Testing: Experience in designing and executing Testing plans to validate component performance. Welding Fixture Design: Ability to design Welding Fixture . Gun Access Study: Ability to perform Gun Access Study . Painting: Knowledge of Painting process. Vendor Development: Experience in Vendor Development . SCMP: Knowledge of SCMP (Supply Chain Management Process). Panel Defect Identification: Ability to perform Panel Defect Identification . Correction: Ability to perform Correction . Experience Required: The ideal candidate will have 6 - 9 years of relevant experience in a similar role within the automotive or manufacturing industry. This level of experience indicates a strong foundation in closure systems design and a proven ability to solve complex technical challenges. What We Offer Salary: