Safety Jobs

Senior Functional Safety Engineer - Automotive

SACHA Engineering•

Chennai

•full time

Skill set: Functional Safety, FTA, DFMEA Domain knowledge: ISO 26262 Parts 2, 3, 4, 5, 6, 8 and 9. Automotive domain experience preferred. Job Description: Roles & Responsibilities: 1. Drive and support functional safety activities throughout the product development lifecycle, ensuring compliance with ISO 26262. 2.Develop and maintain functional safety management plans and processes for automotive E/E systems. 3.Lead Hazard Analysis and Risk Assessments (HARA) to identify safety goals and ASILs. 4.Define and develop Functional Safety Concepts (FSC) and Technical Safety Concepts (TSC). 5.Derive and allocate functional and technical safety requirements to system and software architectures. 6.Perform safety analyses such as FMEA, FTA, and FMEDA at various levels of abstraction. 7.Collaborate with cross-functional engineering teams (system, hardware, software, test) to implement and verify safety mechanisms. 8.Support safety verification and validation activities to ensure the achievement of safety goals and the sufficiency of risk-reducing measures. 9.Contribute to safety cases and safety assessments to demonstrate functional safety compliance. Must have: Good communication skills Good problem-solving ability Proven experience working with ISO26262 Part 2, 3 & 4 development. Minimum 4 years’ experience working with the ISO 26262 product development lifecycle with focus on Parts 4, 5 & 6 development. Proven experience in performing HARA. Proven experience in deriving safety requirements Experience with modelling tools like Medini. Proven experience with developing ISO 26262 workproducts. Proven experience related to Automotive Embedded Software development. Proven experience in performing safety-oriented analysis such as software FTA, DFMEA and DFA. Experience in general automotive ECUs, components, features, and operations to work with safety critical systems.

Virtual Analysis Engineer Safety Bio

RLE India Private Limited•

Pune

+1 More

Other Locations1 cities

Chennai

•full time

Job Summary We are seeking a highly skilled and motivated Virtual Analysis Engineer Safety Bio to join our team. This role will focus on virtual analysis and simulation to support safety and bioengineering initiatives within the automotive industry. The ideal candidate will possess a strong analytical background and experience with industry-standard CAE tools. Key Responsibilities The Virtual Analysis Engineer Safety Bio will be responsible for performing and interpreting virtual analyses, contributing to the development of safety systems, and collaborating with cross-functional teams to ensure the safety and performance of our vehicles. This includes conducting Failure Analysis , utilizing Human Body Model (HBM) Simulations , and contributing to Vehicle Crashworthiness assessments. Required Skills & Qualifications Educational Background: A B.E , B.Tech (Mechanical, Automobile), M.E , or M.Tech degree is required. Analytical Skills: Demonstrated ability to analyze complex data, identify trends, and draw meaningful conclusions. This includes a strong foundation in Classical Mechanics and Applied Mechanics . Problem-Solving Skills: Proven ability to identify, analyze, and solve complex engineering problems related to safety and bioengineering. Communication Skills: Excellent written and verbal communication skills, with the ability to clearly and concisely communicate technical information to both technical and non-technical audiences. Software Proficiency: Demonstrated proficiency in the use of industry-standard CAE software, including PRIMER , ANSA , and LS-DYNA . Scripting and Programming: Experience with Linux Scripting and Python , including the use of Jupyter Notebook for data analysis and visualization. AI Tools: Familiarity with AI Tools and their application to engineering problems. Safety Systems Expertise: A solid understanding of Occupant-Restraint-System Development , including experience with Single-Stage Airbags and Seatbelts with Constant Force Retractors . Experience: A minimum of 6 - 9 years of relevant experience in a similar role is expected. This level of experience indicates a seasoned professional capable of independent work and mentorship. What We Offer Salary: This position is onsite .

Dyno Test Engineer

RLE India Private Limited•

Pune

•full time

Job Summary We are seeking a skilled and motivated Dyno Test Engineer to join our team. This role will be responsible for conducting performance and durability testing on electric motors and motor controllers using dynamometer systems. The ideal candidate will possess a strong understanding of electrical principles, motor testing methodologies, and a commitment to ensuring the quality and reliability of our products. This is an onsite position. Key Responsibilities The Dyno Test Engineer will be responsible for the following: Operating and maintaining dynamometer systems, ensuring accurate and reliable test data. Setting up and configuring test procedures to evaluate the performance and durability of AC/DC motors , BLDC motors, PMSM motors, and Induction Motors . Executing load profiles and analyzing test results to identify potential issues and areas for improvement. Utilizing test automation systems to streamline testing processes and improve efficiency. Troubleshooting and resolving test stand issues, including hardware integration problems and wiring verification . Performing root cause analysis using methodologies such as 8D , Fishbone , and 5Why to address identified issues. Conducting electrical fault finding and sensor diagnosis to ensure accurate test results. Performing necessary repairs and maintenance on test equipment, including PCBA rework , component replacement , soldering , and desoldering . Preparing test setup and ensuring proper wire harness assembly and cable assembly . Required Skills & Qualifications To be considered for this position, candidates must possess the following: A Diploma in Electrical , Electronics , Mechatronics , Mechanical , or a related engineering discipline. 5-8 years of experience in a testing or engineering role, with a focus on motor testing and dynamometer operation. This level of experience indicates a proficiency in independently designing and executing test plans, analyzing data, and troubleshooting complex issues. Proficiency in Dynamometer operation and setup , including the ability to configure and calibrate systems for various testing scenarios. Strong understanding of Motor and inverter testing methodologies, including performance characterization and durability assessment. Experience with Performance and durability testing techniques, including the ability to design and execute tests to evaluate product lifespan and reliability. Familiarity with Test automation systems and the ability to develop and implement automated test procedures. Solid foundation in Power electronics fundamentals , including an understanding of AC/DC motors , BLDC , PMSM , and Induction Motors . Knowledge of Motor controllers and Inverters , including their operation and testing. Commitment to High-voltage safety practices and adherence to safety protocols. Proficiency in performing Electrical measurements and utilizing Instrumentation , including Torque transducers , Speed encoders , Thermocouples , RTDs , Current probes , and Voltage measurement systems . Experience using Oscilloscopes and Power analyzers for data acquisition and analysis. What We Offer The salary for this position is .

Dyno Test Engineer

RLE India Private Limited•

Pune

•full time

Job Summary We are seeking a Dyno Test Engineer to join our team in Magarpatta, Pune. This role will be responsible for operating and maintaining dyno and test systems, conducting performance and durability testing, and ensuring the quality and reliability of our products. This is an excellent opportunity for a motivated individual to contribute to a dynamic and growing organization within the Aerospace industry. Key Responsibilities The Dyno Test Engineer will be responsible for a range of tasks related to dyno testing and system maintenance. This includes, but is not limited to, the operation and setup of dynamometers, execution of load profiles, and the performance of various tests to evaluate motor and inverter performance and durability. The role also involves troubleshooting test stand issues, performing root cause analysis, and ensuring adherence to quality management systems and safety protocols. Required Skills & Qualifications Education: A Diploma in Electrical, Electronics, Mechatronics, Mechanical, or a related engineering discipline is required. Dyno & Test Systems: Demonstrated proficiency in the operation and setup of dyno and test systems, including dynamometer operation. Motor and Inverter Testing: Experience with motor and inverter testing methodologies, including performance and durability testing. Load Profile Execution: Ability to execute load profiles accurately and efficiently. Test Automation Systems: Familiarity with test automation systems and their application in testing environments. Data Acquisition Systems (DAQ): Strong understanding of data acquisition systems and their role in data collection and analysis. Electrical Knowledge: A solid foundation in electrical principles, including knowledge of AC/DC motors, BLDC, PMSM, and Induction Motors. Motor Controllers & Inverters: Understanding of motor controllers and inverters, and their role in motor operation. Power Electronics Fundamentals: A working knowledge of power electronics fundamentals. Safety Practices: Strict adherence to high-voltage safety practices and electrical safety protocols. Electrical Measurements & Instrumentation: Proficiency in performing electrical measurements and utilizing various instrumentation techniques. This includes experience with Torque transducers, Speed encoders, Thermocouples, RTDs, Current probes, and Voltage measurement systems. Troubleshooting Skills: Excellent troubleshooting skills, including electrical fault finding and sensor diagnosis. Test Stand Debugging: Ability to effectively debug test stand issues and perform wiring verification. Hardware Integration: Experience in identifying and resolving hardware integration issues. Root Cause Analysis: Ability to perform root cause analysis using methodologies such as 8D, Fishbone, and 5Why. Other Skills: Including Harness preparation, Crimping, Wiring, Connector assembly, Soldering, Desoldering activities, PCBA rework, Repair, SMT, Through-hole components, Component replacement, Soldering/de-soldering techniques, Wire harness preparation, Cable assembly, Test setup preparation, Laboratory equipment configuration. Analytical Skills: Strong analytical skills for data interpretation and problem-solving. Technical Documentation & Report Writing: Ability to create clear and concise technical documentation and reports. ESD Controls & Lab Compliance: Knowledge of ESD controls and lab compliance practices. Data Acquisition Systems: Experience with data acquisition systems, including LabVIEW and NI DAQ systems . CAN Communication: Familiarity with CANanalyzer and CANoe for CAN communication analysis. Data Analysis: Proficiency in Excel data analysis and data logging techniques. Software: Basic software skills for instrumentation interfaces and hands-on experience. Quality Management System: Understanding of quality management system principles. Experience: This position requires no prior experience. We welcome candidates who are eager to learn and develop their skills in a dynamic environment. What We Offer Salary:

Robotic Simulation

SACHA Engineering•

Remote

•Full-time

Job Summary We are seeking a skilled Robotic Simulation professional to join our Manufacturing team. This role will focus on the simulation and optimization of robotic processes within our manufacturing environment. The ideal candidate will possess a strong understanding of robotic principles, simulation techniques, and manufacturing processes. Key Responsibilities This role will be responsible for a range of tasks related to robotic simulation, including the creation of simulation reports, program generation and optimization, and ensuring robot safety. The role will also require independent work and coordination with cross-functional teams to finalize layouts and validate tooling. Required Skills & Qualifications BIW Simulation : Demonstrated proficiency in simulating Body-in-White (BIW) processes using simulation software. BIW Manufacturing Processes : A thorough understanding of BIW manufacturing processes and their impact on robotic operations. Cell Building : Experience in the design and simulation of robotic workcells. Tool Validation : Ability to validate tooling designs through simulation to ensure optimal robotic performance. Robot Reachability : Expertise in analyzing robot reachability to ensure efficient and effective robotic operations. Robot Accessibility Analysis : Ability to perform accessibility analysis to identify and mitigate potential limitations in robotic workspace. Collision-Free Robotic Operations : Ability to design and simulate collision-free robotic operations. Cycle-Time Creation : Experience in creating accurate and efficient cycle times for robotic processes. Cycle-Time Optimization : Ability to optimize cycle times through simulation and process adjustments. Layout Finalization : Experience in finalizing layouts to ensure optimal robotic performance and safety. Robot Safety Concepts : A strong understanding of robot safety concepts and their application in manufacturing environments. Robot Safety Devices : Familiarity with various robot safety devices and their implementation. OLP : Experience with OLP (Offline Programming) software. Program Generation : Ability to generate robotic programs based on simulation results. Program Optimization : Ability to optimize robotic programs for efficiency and performance. Simulation Reports : Ability to create comprehensive and informative simulation reports. Documentation : Strong documentation skills to clearly communicate simulation results and findings. Independent Work : Ability to work independently and manage time effectively. Coordination with Cross-Functional Teams : Excellent communication and collaboration skills to work effectively with cross-functional teams. Analytical Skills : Strong analytical skills to interpret simulation data and identify areas for improvement. Problem-Solving Skills : Proven problem-solving skills to address challenges and implement solutions. Communication Skills : Excellent written and verbal communication skills to effectively communicate with stakeholders. Experience Required: The ideal candidate will have 2 - 6 years of experience in a related field. This level of experience indicates a level of proficiency and the ability to work with minimal supervision. What We Offer Salary:

CAM Engineer

SACHA Engineering•

Chennai

•full time

Job Summary We are seeking a skilled and detail-oriented professional to join our manufacturing team in Chennai. This role will be instrumental in ensuring the precision and efficiency of our machining operations. Key Responsibilities This position involves a range of responsibilities centered around the operation and programming of CNC machines, ensuring adherence to strict quality standards and contributing to continuous process improvement. Required Skills & Qualifications Educational Background: A degree in Mechanical or Automobile Engineering is required. CAD Proficiency: Demonstrated ability to work with CAD software to interpret and utilize engineering drawings and 3D CAD Models . Blueprint Analysis: Strong skills in Blueprint Analysis to accurately understand and implement design specifications. Engineering Drawings: Ability to interpret and utilize Engineering Drawings effectively. CNC Programming: Expertise in CNC Programming to create and optimize machining programs. CNC Machine Operation: Proficient in the operation of CNC machines, ensuring precise execution of programmed tasks. Machine Tools: Comprehensive understanding of Machine Tools and their functionalities. Cutting Tools: Knowledgeable in the selection and application of Cutting Tools for various machining operations. Tebis & Tebis Cam: Proficiency in Tebis and Tebis Cam software for advanced machining operations. Machining Expertise: Experience with both 3 Axis Machining and 5 Axis Machining techniques. Machine Usage: Ability to effectively utilize Machine Usage to achieve desired results. Program Execution: Skill in Program Execution , ensuring accurate and efficient machining processes. Troubleshooting: Strong Troubleshooting skills to identify and resolve issues in machining operations. Process Improvement: Commitment to Process Improvement , seeking opportunities to enhance efficiency and quality. Safety Protocols: Strict adherence to Safety Protocols to maintain a safe working environment. Experience: 4 years of relevant experience are required. The ideal candidate will possess a solid foundation in machining principles and a proven ability to work independently and as part of a team.

CAE Modeler

RLE India Private Limited•

Chennai

•Full-time

CAE Modeler Job Description Job Summary We are seeking a skilled and motivated CAE Modeler to join our team in Chennai. This role will focus on performing simulations and analyses to support product development and engineering efforts within the IT / Technology industry. Key Responsibilities The CAE Modeler will be responsible for creating and executing finite element analysis (FEA) models, interpreting results, and providing technical support to engineering teams. This includes ensuring the accuracy and reliability of simulations and contributing to the continuous improvement of our simulation processes. Required Skills & Qualifications Education: A Bachelor of Engineering (B.E) / Bachelor of Technology (B.Tech) / Master of Engineering (M.E) / Master of Technology (M.Tech) degree is required. Experience: 1 - 3 years of experience in performing CAE simulations is expected. This level of experience indicates a foundational understanding of CAE principles and the ability to independently execute simulations with guidance from senior team members. Software Proficiency: Demonstrated proficiency in the following CAE software: Hypermesh: Experience in pre-processing and mesh generation using Hypermesh . Safety meshing: Knowledge of Safety meshing techniques for robust and reliable simulations. Team Center: Familiarity with Team Center for data management and collaboration. LS Dyna: Experience in performing explicit dynamic simulations using LS Dyna . Productivity Suite: Proficiency in MS Office Excel and MS Office PowerPoint for data analysis, reporting, and presentations. Communication Skills: Excellent written and verbal Communication Skills to effectively convey technical information to both technical and non-technical audiences. Analytical Skills: Strong Analytical Skills to interpret simulation results, identify trends, and draw meaningful conclusions. Problem-Solving Skills: Proven Problem-Solving Skills to troubleshoot simulation issues and develop effective solutions. What We Offer Salary: 30 LPA - 45 LPA

CAE Senior Modeler - System / Vehicle integration

SACHA Engineering•

Chennai

•full time

- Perform Full Vehicle CAD study (CAD missing, CAD issues, Intersections) - Prepare the module complexity chart based on the program variants or control models. - Prepare input data queries related to CAD/BOM/WELD/NGD, connection/intersection - Interact with client to resolve input queries and provide direction/clarifications to modeling team for the queries post issue resolution from client. - Apply BOM and applicable FE mechanisms/functions in the Safety models. - Prepare the system model connections (Spot, Seam, adhesives, joints, Bolts) and analytical assemblies. - Able to assign contacts interfaces, database (node/section/part/element). - Perform de-penetration/intersection at full vehilcle level. - Ensure modelling quality is on par with Safety best practices using FORD QOS process using check sheets before delivering to customer. - Able to prepare full vehicle load cases as per safety requirements (FMVSS/ECE/NCAP etc.) - Perform debug & fix the errors in the analysis. - Should be responsible for delivering full vehicle runnable models to client directly. - To be an active team player by leading the team and be able to communicate and collaborate with other team members in order to deliver the models in quick turnaround time.

CAE Analyst Safety

SACHA Engineering•

Chennai

•full time

Skill Set : LSDYNA, ANSA/HM/Primer for pre and Hyperview/ Metapost for post, ATD positioning, restraints modeling and simulation, sled and full vehicle occupant simulation Domain knowledge: Regulatory and Public domain requirements for all loadcases, NCAP scoring points, good understanding of structure interaction with restraints for occupant protection, restraint system function and tuning. Job Description Perform full vehicle and subsystem crash worthiness and occupant safety simulations Build, integrate and debug subsystem models like restraints, seats, dummies, interiors and airbags setup ATD models , evaluate injury metrics and propose design changes, correlate sled and full vehicle crash tests. work closely with design, attribute and supplier teams for design iterations, optimizations document reports, present results and recommendation to customer.

CAE Modeler - Senior (Safety)

SACHA Engineering•

Chennai

•full time

- Perform CAD study (CAD missing, CAD issues, Intersections) - Candidate will be responsible for meshing Sheet metal, Plastic trims and Powertrain components as per safety standards - Prepare input (CAD/BOM/NGD) data queries, connection/intersection, BOM etc. queries - Apply BOM and applicable FE mechanisms/functions in the Safety models. - Prepare the system model connections (Spot, Seam, adhesives, joints, Bolts) and analytical assemblies. - Able to assign contacts interfaces, database (node/section/part/element). - Perform de-penetration/intersection at full vehicle level. - Able to do Full vehicle integration