Dfmea Jobs

CAE Analyst

RLE India Private Limited•

Chennai

•Full-time

CAE Analyst Job Description Job Summary We are seeking a skilled and experienced CAE Analyst to join our team in Chennai. This role is crucial for supporting our Automotive / Mechanical Engineering initiatives, ensuring the quality and durability of our components and systems. Key Responsibilities The CAE Analyst will be responsible for performing a wide range of CAE simulations and analyses to support product development and validation. This includes, but is not limited to, conducting structural analysis , stress analysis , and fatigue life prediction . The role will also involve root cause analysis and failure analysis to identify and resolve potential issues. The analyst will work closely with design and validation teams to ensure that designs meet performance and durability requirements. Required Skills & Qualifications The ideal candidate will possess a strong foundation in Mechanical Engineering and a proven ability to apply CAE principles to solve real-world engineering problems. A B.E / B.Tech / M.E / M.Tech degree is required. Non-linear FE analysis: Proficiency in performing advanced finite element analyses, including non-linear simulations to accurately predict component behavior under complex loading conditions. Abaqus: Demonstrated experience using Abaqus for conducting FE simulations. FE model building: Ability to create accurate and efficient FE models representing complex geometries and boundary conditions. Meshing: Expertise in generating high-quality meshes using industry-standard tools. HyperMesh: Experience utilizing HyperMesh for efficient mesh generation and model preparation. ANSA: Familiarity with ANSA for pre- and post-processing of FE models. Fatigue life prediction: Ability to perform fatigue life prediction using established methodologies and software. FEMFAT: Experience with FEMFAT for fatigue analysis and damage assessment. Structural analysis: A strong understanding of structural analysis principles and their application to automotive components. Stress analysis: Ability to perform detailed stress analysis to identify areas of high stress concentration and potential failure. Material modeling: Knowledge of material modeling techniques and their impact on simulation results. Contact definitions: Ability to accurately define and implement contact definitions in FE models. Reliability assessments: Experience in performing reliability assessments to evaluate the long-term performance of components. Durability assessments: Ability to conduct durability assessments to ensure components can withstand expected usage conditions. Root cause analysis: Proven ability to perform root cause analysis to identify the underlying causes of failures. Failure analysis: Experience in conducting failure analysis to determine the mechanisms of failure. Automotive engineering: A solid understanding of Automotive engineering principles and practices. Quality processes: Familiarity with quality processes and their application to product development. Robust design methodologies: Knowledge of robust design methodologies to create designs that are insensitive to variations in manufacturing and operating conditions. Manufacturing best practices: Understanding of manufacturing best practices and their impact on component performance. Transmission & driveline systems: Familiarity with Transmission & driveline systems and their components. Gears, Shafts, Clutches, Differentials, Propshafts, Half-shafts, Bearings: Knowledge of the design and analysis of these key components. HyperWorks: Experience with HyperWorks for CAE simulation and analysis. Fatigue life/Damage assessment: Ability to perform fatigue life/Damage assessment to predict component lifespan. Boundary conditions: Ability to accurately define and apply appropriate boundary conditions in FE models. Dynamic loading scenarios: Experience in simulating dynamic loading scenarios to evaluate component response to transient loads. Gear strength: Ability to assess gear strength and durability. Shaft durability: Ability to assess shaft durability under various loading conditions. Road load data: Experience in utilizing road load data for simulation. Simulation load cases: Ability to develop and apply appropriate simulation load cases . Physical test data: Ability to correlate simulation results with physical test data . Refine models: Ability to refine models based on simulation results and experimental data. Material properties: Understanding of material properties and their impact on simulation results. Manufacturing processes: Familiarity with manufacturing processes such as Forging, Casting, and Heat treatment . Component durability: Ability to assess component durability under various operating conditions. CAE simulation tools: Proficiency in using various CAE simulation tools . Customer usage profiles: Ability to incorporate customer usage profiles into simulation models. Duty cycles: Ability to define and apply appropriate duty cycles in simulations. Design robustness: Ability to assess and improve design robustness . DFMEA: Familiarity with DFMEA (Design Failure Mode and Effects Analysis). DVP&R: Understanding of DVP&R (Design Verification Plan and Release). Experience Required: The role requires 4 - 9 years of relevant experience in CAE analysis, preferably within the Automotive or Mechanical Engineering industry. Candidates with a strong track record of solving complex engineering problems and delivering high-quality results are highly encouraged to apply. What We Offer Salary: ₹10 LPA - ₹12 LPA

Application Engineer

SACHA Engineering•

Chennai

•full time

Job Summary We are seeking a skilled and motivated Application Engineer to join our team within the Automotive industry. This role offers an opportunity to contribute to a dynamic environment and utilize your engineering expertise to solve complex challenges. This position is open for one candidate. Key Responsibilities The Application Engineer will be responsible for applying engineering principles and methodologies to analyze and resolve issues related to our products and processes. This role requires a proactive approach to problem-solving and a commitment to delivering high-quality solutions. Required Skills & Qualifications Analytical Skills: Demonstrated ability to analyze complex data, identify trends, and draw meaningful conclusions to support decision-making. Problem-Solving Skills: Proven ability to identify, analyze, and resolve technical problems effectively and efficiently, utilizing a systematic and logical approach. Communication Skills: Excellent written and verbal communication skills, with the ability to clearly and concisely convey technical information to both technical and non-technical audiences. MS Office: Proficiency in using MS Office suite (Word, Excel, PowerPoint) for documentation, data analysis, and presentations. Education: A BSME or related engineering degree is required. Experience: 3 - 8 years of experience in an engineering role. This level of experience indicates a foundation in engineering principles and a willingness to learn and grow within our organization. We expect the candidate to be capable of working independently while also collaborating effectively with team members.

Design Release Engineer

RLE India Private Limited•

Pune

•full time

Job Summary We are seeking a highly motivated and skilled Design Release Engineer to join our team within the Automotive industry. This role will focus on ensuring the successful release of designs, utilizing strong analytical and problem-solving abilities, and collaborating effectively within a team environment. This position requires a blend of technical expertise and meticulous attention to detail. Key Responsibilities The Design Release Engineer will be responsible for a range of tasks related to the design release process, ensuring adherence to quality standards and efficient problem resolution. Specific responsibilities include: Analyzing design releases to identify potential issues and risks. Employing Root Cause Analysis techniques to investigate and resolve design-related problems. Supporting the Design for Six Sigma (DfSS) process to enhance design robustness. Facilitating and participating in Design Failure Mode and Effects Analysis (DFMEA) and Process Failure Mode and Effects Analysis (PFMEA) to proactively identify and mitigate potential failures. Managing and tracking PPAP (Production Part Approval Process) submissions and ensuring compliance with requirements. Required Skills & Qualifications The ideal candidate will possess a strong foundation in engineering principles, coupled with practical experience in design release and validation processes. The following skills and qualifications are essential: Analytical Skills: Demonstrated ability to analyze complex data, identify trends, and draw logical conclusions. Problem-Solving Skills: Proven ability to systematically identify, analyze, and resolve technical problems. Communication Skills: Excellent written and verbal communication skills, with the ability to effectively communicate technical information to both technical and non-technical audiences. Engineering Proficiency: Bachelor’s/ Master’s Degree in Engineering in Mechanical / Automobile Engineering . Software Proficiency: Proficiency in Ug/Nx , Catia V5 , PLM , and Team Center . Quality Assurance Methodologies: Familiarity with DfmEA , DVP&R , Control Plan , and PFMEA . Statistical Tools: Experience with Shainin , DOE (Design of Experiments). Vehicle Engineering Knowledge: Understanding of Vehicle Dynamics , Ride Comfort , Tire Math Model , Tire Testing , and Wheel Testing . Experience Required: 3 - 8 years of relevant experience in a design or release engineering role within the automotive industry. This level of experience indicates a level of seniority where independent problem-solving and mentorship of junior engineers are expected. What We Offer Salary:

DRE – BODY EXTERIOR TRIM

RLE India Private Limited•

Pune

+1 More

Other Locations1 cities

Chennai

•full time

Job Summary We are seeking a skilled and experienced DRE – Body Exterior Trim professional to join our team within the Automotive industry. This is an onsite position requiring a strong understanding of body exterior components and design processes. Key Responsibilities The responsibilities of this role will encompass a range of tasks related to the design, development, and validation of body exterior trim components. This includes ensuring adherence to quality standards and regulatory requirements throughout the product lifecycle. Required Skills & Qualifications Body Exterior : Demonstrated expertise in the design and development of body exterior components, including a thorough understanding of materials, manufacturing processes, and assembly techniques. UG NX : Proficiency in utilising UG NX for 3D modelling, surfacing, and design validation. ENOVIA PLM : Experience with ENOVIA PLM for managing product lifecycle data and ensuring collaboration across teams. Homologation : Knowledge of homologation requirements and procedures for automotive components, ensuring compliance with regulatory standards. GD&T : Strong understanding of GD&T (Geometric Dimensioning and Tolerancing) principles and their application in design and manufacturing. DFMEA : Experience conducting DFMEA (Design Failure Mode and Effects Analysis) to identify and mitigate potential design risks. Teamcenter : Familiarity with Teamcenter for managing product data and supporting engineering workflows. CATIA : Working knowledge of CATIA for 3D modelling and design. Bumper : Specific experience in the design and development of bumper systems. Front Bumper : Expertise in the design and development of front bumper components. Grill : Experience in the design and development of grill components. Plastic Design : Strong skills in plastic design principles and their application to automotive exterior components. Education : A Bachelor of Engineering / Bachelor of Technology or a Master of Engineering / Master of Technology degree is required. Experience : 5-12 years of relevant experience in the automotive industry, demonstrating a proven track record of successful design and development projects. This level of experience indicates a senior-level role requiring independent problem-solving and leadership capabilities.

Chassis Role: DRE/ Senior Engineer – Tunable components

RLE India Private Limited•

Pune

•full time

Job Summary We are seeking a highly skilled and experienced DRE/Senior Engineer to join our team. This role will focus on tunable components within the chassis, requiring a strong engineering background and a passion for automotive technology. The position is onsite . Key Responsibilities The responsibilities of this role will include detailed engineering work related to tunable chassis components, ensuring robust design and performance through various engineering methodologies. Required Skills & Qualifications Education: A Bachelor’s/ Master’s Degree in Engineering in Mechanical / Automobile Engineering is required. CATIA: Proficiency in CATIA is essential for 3D modeling and design of chassis components. UG NX: Experience with UG NX is required for design and analysis tasks. Team Center: Familiarity with Team Center for Product Lifecycle Management (PLM) is necessary. PLM: Understanding and practical application of PLM principles for managing product data and workflows. DFMEA: Expertise in Design Failure Mode and Effects Analysis ( DFMEA ) to proactively identify and mitigate potential design flaws. DVP&R: Knowledge of Design Verification and Validation Planning ( DVP&R ) to ensure thorough testing and validation of designs. Control Plan: Ability to develop and implement robust Control Plans to maintain product quality and consistency. PFMEA: Experience in Process Failure Mode and Effects Analysis ( PFMEA ) to assess and improve manufacturing processes. PPAP: Understanding of Production Part Approval Process ( PPAP ) requirements for new product launches. Root Cause Analysis: Strong skills in Root Cause Analysis to effectively identify and resolve engineering and manufacturing issues. DFSS: Knowledge of Design for Six Sigma ( DFSS ) methodologies to optimize product design for performance and reliability. Shainin: Familiarity with Shainin techniques for problem-solving and process improvement. DOE: Experience with Design of Experiments ( DOE ) to optimize designs and processes through statistical analysis. Analytical Skills: Demonstrated ability to apply Analytical Skills to solve complex engineering problems. Communication Skills: Excellent Communication Skills for effectively conveying technical information to stakeholders. Suspension Design: A strong understanding of Suspension Design principles and practices. Experience Required: 5 - 8 years of relevant engineering experience. This level of experience indicates a need for a seasoned professional capable of independent work, mentoring junior engineers, and leading complex projects. What We Offer Salary: (No salary information provided)

Chassis Role: DRE/ Senior Engineer – Tunable components

RLE India Private Limited•

Pune

•full time

Job Summary We are seeking a highly skilled and experienced DRE/Senior Engineer to join our team. This role will focus on tunable components within the chassis, requiring a strong engineering background and a passion for automotive technology. Key Responsibilities This role will involve a range of responsibilities related to the design, development, and validation of tunable chassis components. The successful candidate will leverage their expertise to ensure product quality and performance. Required Skills & Qualifications Education: A Bachelor’s or Master’s degree in Engineering, specifically in Mechanical or Automobile Engineering, is required. Experience: A minimum of 4-8 years of experience in a related engineering role is expected. This level of experience indicates a seasoned professional capable of independent work and mentorship. Analytical Skills: Demonstrated ability to analyze complex data and draw meaningful conclusions to support engineering decisions. Problem-Solving Skills: Proven ability to identify, analyze, and resolve technical problems effectively and efficiently. Communication Skills: Excellent written and verbal communication skills are essential for collaborating with cross-functional teams and presenting technical information clearly. Software Proficiency:Catia: Expertise in utilizing Catia for 3D modeling and design. Ug-Nx: Proficiency in Ug-Nx for engineering design and analysis. Team Center: Experience with Team Center for Product Data Management. PLM: Familiarity with PLM systems for managing product lifecycle information. Engineering Methodologies:DFMEA: Knowledge of Design Failure Mode and Effects Analysis ( DFMEA ) principles. DVP&R: Understanding of Design Verification and Planning ( DVP&R ) processes. Control Plan: Experience in developing and implementing Control Plans . PFMEA: Familiarity with Process Failure Mode and Effects Analysis ( PFMEA ). PPAP: Knowledge of Production Part Approval Process ( PPAP ) requirements. DFSS: Understanding of Design for Six Sigma ( DFSS ) methodologies. Vehicle Dynamics & Component Expertise:Fatigue: Knowledge of Fatigue analysis and design considerations. NVH: Understanding of Noise, Vibration, and Harshness ( NVH ) principles. Vehicle Dynamics: Strong understanding of Vehicle Dynamics principles. Spring and Damper Design: Experience in Spring and Damper Design . Jounce Bumper: Knowledge of Jounce Bumper design and function. Bushing Stiffness Calculation: Ability to perform Bushing Stiffness Calculation . Suspension Alignment: Understanding of Suspension Alignment principles. Product Development & Management:Assembly Process: Knowledge of Assembly Process optimization. Module Development: Experience in Module Development . Product Development Process: Familiarity with the Product Development Process . Supplier Evaluation: Experience in Supplier Evaluation . Tech Review: Ability to conduct and participate in Tech Review meetings. Root Cause Analysis: Proficiency in performing Root Cause Analysis . Shainin: Knowledge of Shainin methodologies. Doe: Experience with Design of Experiments ( Doe ). What We Offer Salary:

Senior Engineer – Suspension Structure

RLE India Private Limited•

Pune

•full time

Job Summary We are seeking a highly skilled and motivated Senior Engineer – Suspension Structure to join our growing team. This role is ideal for a seasoned engineer with a strong background in automotive or mechanical engineering, possessing a passion for innovation and a commitment to delivering high-quality results. The successful candidate will contribute to the development and refinement of suspension systems, ensuring optimal performance, durability, and manufacturability. Key Responsibilities The Senior Engineer – Suspension Structure will be responsible for a range of tasks related to the design, analysis, and validation of suspension systems. This includes, but is not limited to, conducting thorough Root Cause Analysis to identify and resolve issues, leading Tech Review meetings to ensure design integrity, and collaborating with cross-functional teams to optimize the Assembly Process . The role also involves contributing to the Product Development Process from concept to production. Required Skills & Qualifications To be considered for this position, candidates must possess a Bachelor’s/ Master’s Degree in Engineering in Mechanical / Automobile Engineering. A minimum of 4 - 8 years of relevant experience in the automotive or related industry is required. The ideal candidate will demonstrate proficiency in the following areas: Analytical Skills: Demonstrated ability to analyze complex engineering problems, interpret data, and develop effective solutions. Communication Skills: Excellent written and verbal communication skills, with the ability to clearly and concisely convey technical information to both technical and non-technical audiences. Catia: Proficiency in utilizing Catia for 3D modeling and design of suspension components. Ug-Nx: Experience with Ug-Nx for engineering design and analysis. Team Center: Familiarity with Team Center for Product Data Management (PDM). Plm: Understanding of Product Lifecycle Management ( PLM ) principles and their application. Dfmea: Knowledge of Design Failure Mode and Effects Analysis ( DFMEA ) methodologies. Dvp&r: Experience with Design Verification and Validation ( DVP&R ) processes. Control Plan: Ability to develop and implement effective Control Plans to ensure product quality. Pfmea: Understanding of Process Failure Mode and Effects Analysis ( PFMEA ). Ppap: Familiarity with Production Part Approval Process ( PPAP ) requirements. Root Cause Analysis: Proven ability to conduct thorough Root Cause Analysis to identify and resolve issues. DFSS: Knowledge of Design for Six Sigma ( DFSS ) principles. Fatigue: Understanding of Fatigue analysis and its application to suspension components. NVH: Knowledge of Noise, Vibration, and Harshness ( NVH ) principles and their impact on vehicle performance. Vehicle Dynamics: Understanding of Vehicle Dynamics and their influence on suspension design. Spring and Damper Design: Experience in Spring and Damper Design . Bushing Stiffness Calculation: Ability to perform Bushing Stiffness Calculation . Suspension Alignment: Knowledge of Suspension Alignment principles. Assembly Process: Understanding of the Assembly Process and its impact on product quality. Module Development: Experience in Module Development . Supplier Evaluation: Ability to participate in Supplier Evaluation processes. Tech Review: Experience in leading and participating in Tech Review meetings. What We Offer

Chassis Design Release Engineer / Tire specialist

RLE India Private Limited•

Chennai

•full time

Job Summary We are seeking a highly skilled and experienced Chassis Design Release Engineer with a specialization in tire technology to join our team. This role will be responsible for overseeing the release and validation of chassis components, with a particular focus on tire design, development, and testing. The ideal candidate will possess a strong analytical background and a proven ability to solve complex engineering problems within the automotive industry. Key Responsibilities This role will involve a range of responsibilities related to chassis design release and tire expertise, including: Overseeing the release of chassis components, ensuring adherence to quality standards and engineering best practices. Providing specialized expertise in tire design, development, and testing, contributing to the overall performance and safety of our vehicles. Conducting thorough Root Cause Analysis to identify and resolve issues related to chassis components and tire performance. Leading DFMEA (Design Failure Mode and Effects Analysis) and PFMEA (Process Failure Mode and Effects Analysis) activities to proactively identify and mitigate potential risks. Developing and implementing robust Control Plans to ensure consistent quality and performance throughout the manufacturing process. Managing PPAP (Production Part Approval Process) submissions, ensuring that all requirements are met before production release. Required Skills & Qualifications To be successful in this role, candidates must possess the following skills and qualifications: Educational Background: A Bachelor’s/ Master’s Degree in Engineering, specifically in Mechanical or Automobile Engineering. Experience: A minimum of 6 - 8 years of experience in a related engineering role within the automotive industry, demonstrating a strong understanding of chassis design and release processes. This level of experience indicates a seasoned professional capable of independent work and mentorship. Analytical Skills: Demonstrated ability to analyze complex data and draw meaningful conclusions, supporting data-driven decision-making. Problem-Solving Skills: Proven ability to identify, analyze, and resolve engineering problems effectively and efficiently. Communication Skills: Excellent written and verbal communication skills, with the ability to clearly and concisely communicate technical information to both technical and non-technical audiences. Tire Expertise: Deep understanding of Tire Design , Tire Development , and Tire Testing methodologies. Industry Standards: Familiarity with industry standards and regulations, including ETRTO , T&RA , and SAE . Tire Process Knowledge: Comprehensive knowledge of the Tire Building Process and Wheel Development Process . Engineering Methodologies: Proficiency in DFSS (Design for Six Sigma), Shainin , and DOE (Design of Experiments). Software Proficiency: Strong working knowledge of UG/NX , Catia V5 , and PLM (Product Lifecycle Management) systems, including Team Center . Performance Analysis: Expertise in Fatigue , NVH (Noise, Vibration, and Harshness), and Handling characteristics. Material Science: Understanding of Stiffness and material properties related to vehicle performance. Manufacturing Process: Familiarity with Vehicle Assembly Process , Casting , Sheet Metal , and Forging processes. Simulation: Experience with Simulation tools for analyzing vehicle performance. Vehicle Dynamics: Solid understanding of Vehicle Dynamics principles. Quality Assurance: Knowledge of PPA (Product and Process Audit) methodologies. What We Offer Salary:

Design Release Engineer / Tire & wheel specialist

RLE India Private Limited•

Pune

•full time

Job Summary We are seeking a highly skilled and experienced Design Release Engineer specializing in tires and wheels to join our team. This role will be based onsite and requires a strong understanding of automotive engineering principles and a proven ability to manage the release process for complex components. Key Responsibilities The Design Release Engineer / Tire & wheel specialist will be responsible for ensuring the successful release of tire and wheel designs, adhering to quality standards and project timelines. This includes meticulous review of design documentation, validation of engineering processes, and collaboration with cross-functional teams to resolve any issues that arise during the release cycle. Required Skills & Qualifications Education: A Bachelor’s/ Master’s Degree in Engineering in Mechanical / Automobile Engineering is required. Engineering Proficiency: Demonstrated expertise in Ride Comfort analysis, wheels , and tyre design and performance. Modeling Software: Proficient in utilizing Ug/Nx , Catia V5 for 3D modeling and design. PLM Systems: Strong experience with Plm systems, specifically Team Center for data management and collaboration. Design for Manufacturing & Reliability: Comprehensive knowledge of Dfmea (Design Failure Mode and Effects Analysis) and Dvp&R (Design Verification and Validation) methodologies. Quality Assurance: Familiarity with Control Plan development and implementation to ensure product quality. Problem Solving: Adept at conducting Root Cause Analysis to identify and resolve design and manufacturing issues. Experience: A minimum of 6 - 9 years of relevant experience in a design release or automotive engineering role is expected. This level of experience should demonstrate a proven ability to manage complex projects, collaborate effectively with cross-functional teams, and ensure the successful release of high-quality products. What We Offer Salary: Not provided.

Design Release Engineer / Tire & wheel specialist

RLE India Private Limited•

Pune

+1 More

Other Locations1 cities

Chennai

•full time

Job Summary We are seeking a highly motivated and experienced Design Release Engineer specializing in tires and wheels to join our team. This role will focus on ensuring the quality and reliability of tire and wheel designs through rigorous analysis, testing, and validation processes. The ideal candidate will possess a strong engineering background, excellent problem-solving skills, and a passion for automotive excellence. Key Responsibilities The Design Release Engineer will be responsible for overseeing the design release process for tires and wheels, ensuring adherence to quality standards and regulatory requirements. This includes conducting thorough analyses, facilitating testing, and collaborating with cross-functional teams to resolve any issues that arise. Required Skills & Qualifications Education: A Bachelor’s or Master’s Degree in Engineering with a specialization in Mechanical or Automobile Engineering is required. Experience: 3-8 years of experience in a related engineering role, demonstrating a solid understanding of design release processes and automotive quality standards. This level of experience indicates a proficiency in independently managing design releases and contributing to complex problem-solving initiatives. Analytical Skills: Demonstrated ability to analyze complex data, identify trends, and draw meaningful conclusions to support design decisions and process improvements. Problem-Solving Skills: Proven ability to identify, analyze, and resolve technical problems effectively, utilizing a systematic approach to root cause analysis and corrective action implementation. Communication Skills: Excellent written and verbal communication skills, with the ability to clearly and concisely communicate technical information to both technical and non-technical audiences. Software Proficiency: Mastery of Ug/Nx and Catia V5 modeling software for creating and analyzing designs. Product Lifecycle Management (PLM): Experience with PLM systems, specifically Team Center , for managing design data and workflows. Quality Assurance Methodologies: Strong understanding and practical application of Dfmea (Design Failure Mode and Effects Analysis), Dvp&R (Design Verification and Validation), Control Plan , Pfmea (Process Failure Mode and Effects Analysis), and PPAP (Production Part Approval Process). Design and Development Methodologies: Familiarity with Dfss Methodology (Design for Six Sigma) for optimizing product designs and minimizing variation. Statistical Tools: Proficiency in utilizing Shainin and Doe (Design of Experiments) techniques for data analysis and process optimization. Testing and Validation: Experience with Tire Testing , Wheel Testing , and Vehicle Dynamics analysis to ensure product performance and safety. Ride Comfort: Understanding of Ride Comfort principles and their impact on vehicle design and performance. What We Offer Salary: Not provided.