Skilled in non-linear FE analysis using Abaqus, with hands-on experience in FE model building and meshing through HyperMesh/ANSA. Proficient in fatigue life prediction using FEMFAT, along with structural and stress analysis, material modeling, and contact definitions. Adept at conducting reliability and durability assessments, performing root cause and failure analysis, and correlating CAE predictions with physical test data. • Strong foundational background in mechanical / Automotive engineering principles as applied to automotive systems
• Sound understanding of quality processes, robust design methodologies, and manufacturing best practices in the automotive industry
• In-depth knowledge of transmission & driveline systems — gears, shafts, clutches, differentials, propshafts, half-shafts, and bearings
• Proficiency in industry-standard CAE tools and techniques, including Abaqus and HyperWorks (HyperMesh/ANSA)
• Fatigue life/Damage assessment using FEMFAT tool
• Strong expertise in fatigue life prediction, structural/stress analysis, material modeling, contact definitions, boundary conditions, and dynamic loading scenarios
• Working knowledge of gear strength and shaft durability principles
• Ability to translate real-world usage and road load data into representative simulation load cases
• Proven ability to correlate CAE predictions with physical/rig test data and refine models based on test feedback
• Understanding how material properties and manufacturing processes (forging, casting, heat treatment) influence component durability
SACHA Engineering is a global engineering services company with more than 50 years of experience in Germany and delivery centres in India and the UK. The company provides engineering solutions across automation, mechanical and electrical engineering, manufacturing planning, controls, software, and production launch support.
SACHA works with OEMs in the automotive and industrial sectors, supporting them from the early stages of planning and engineering through to implementation and production launch. Its expertise covers turnkey automation, body and press shop systems, battery and E motor specialized machines, as well as planning, controls, and software engineering using technologies such as CATIA, NX, EPLAN, Siemens TIA, and WinCC.
With a strong focus on quality, teamwork, entrepreneurship, and continuous improvement, SACHA combines decades of engineering experience with a global delivery network. This enables the company to provide practical, reliable, and cost effective engineering solutions that meet the evolving needs of its customers worldwide.
